TPU 90A Powder is a thermoplastic polyurethane (TPU) material engineered for Selective Laser Sintering (SLS) applications requiring excellent flexibility, high elongation, and outstanding durability. With a Shore hardness of approximately 90A, this powder delivers the ideal balance between soft elasticity and mechanical strength, making it suitable for functional, load-bearing, and flexible components. see Silver3D
Supplied and supported by Innovate3Dglobal Pty Ltd in Westmead, New South Wales 2145, Australia, TPU 90A powder is widely used by manufacturers, engineers, and product designers for industrial, automotive, consumer, and medical (non-implant) applications
TPU90A powder Date Sheet
Key Features & Benefits
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Flexible TPU material (≈90A hardness) for elastic yet durable parts
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Exceptional elongation (>350%), ideal for bending and repeated deformation
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High tear and abrasion resistance
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Excellent powder flowability for stable SLS processing
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Uniform particle size distribution for high surface quality
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Good thermal stability during sintering
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Ideal for functional, end-use and prototyping applications
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Designed for industrial SLS systems operating in Australia
Typical Applications (Westmead NSW 2145 & Australia)
TPU 90A powder is ideal for parts requiring flexibility and durability, including:
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Seals, gaskets & O-rings
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Protective covers and housings
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Flexible ducts and tubes
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Footwear components & wearables
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Automotive flexible parts
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Shock-absorbing components
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Consumer goods with soft-touch surfaces
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Medical device components (non-implantable)
These applications are commonly used by manufacturing, R&D, and product development teams in Westmead NSW 2145.
Material Properties (from Datasheet)
Physical Properties
TPU90A powder Date Sheet
| Property | Typical Value | Unit | Test Method |
|---|---|---|---|
| Density | 1.21 | g/cm³ | ASTM D1505 |
| Bulk Density | 0.50 | g/cm³ | ASTM D1895 |
Particle Size Distribution
TPU90A powder Date Sheet
| Parameter | Typical Value | Unit |
|---|---|---|
| D10 | 32 | μm |
| D50 | 65 | μm |
| D90 | 120 | μm |
The bar chart above illustrates the particle size distribution of TPU 90A powder, supporting consistent layer formation and reliable laser sintering performance.
Mechanical Properties
TPU90A powder Date Sheet
| Property | Typical Value | Unit | Test Method |
|---|---|---|---|
| Tensile Strength | 16 | MPa | ASTM D412 |
| Elongation at Break | >350 | % | ASTM D412 |
| Shore A Hardness | 88 | Degree | ASTM D2240 |
Thermal Properties

TPU90A powder Date Sheet
| Property | Typical Value | Unit | Test Method |
|---|---|---|---|
| Melting Point (Powder) | 156 | °C | ASTM D3418 |
| Vicat Softening Temperature | 60 | °C | ASTM D1525 |
Typical SLS Processing Parameters
TPU90A powder Date Sheet
| Parameter | Typical Value | Range | Unit |
|---|---|---|---|
| Bed Temperature | 100 | 90–120 | °C |
| Chamber / Piston Temp. | 45 | 40–60 | °C |
| Hatch Speed | 3500 | 2000–5000 | mm/s |
| Hatch Power | 40 | 30–50 | W |
| Layer Thickness | 0.12 | 0.10–0.15 | mm |
| Hatch Distance | 0.20 | 0.15–0.30 | mm |
Processing Notes
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Sieve powder through 100-mesh before use
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Do not exceed 120°C during powder handling
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Ensure adequate dust protection
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Use sufficient laser energy for optimal part performance
Why Choose TPU 90A Powder in Westmead NSW 2145, Australia
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Local availability and technical support via Innovate3Dglobal Pty Ltd
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Ideal for Australian manufacturing, automotive, and consumer product industries
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Reliable SLS processing performance
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Excellent balance of elasticity, strength, and durability
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Suitable for functional end-use parts, not just prototypes
SEO Keywords Included
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Summary
TPU 90A Powder for SLS is a high-performance thermoplastic polyurethane material offering exceptional flexibility, durability, and elongation. With stable processing parameters and excellent mechanical performance, it is ideal for industrial and functional SLS-printed parts.
FAQ – TPU 90A Powder for SLS (Thermoplastic Polyurethane)
Westmead NSW 2145, Australia
1. What is TPU 90A powder?
TPU 90A powder is a thermoplastic polyurethane (TPU) material designed specifically for Selective Laser Sintering (SLS) 3D printing. With a Shore hardness of approximately 90A, it offers an excellent balance of flexibility, elasticity, and mechanical strength, making it suitable for functional and end-use parts.
2. What does “90A” mean in TPU 90A?
The 90A refers to the Shore A hardness scale, which measures material softness. TPU 90A is:
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Flexible but not rubber-soft
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Durable under repeated bending
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Strong enough for load-bearing flexible components
It sits between very soft elastomers and rigid plastics.
3. What are the main advantages of TPU 90A powder for SLS?
Key benefits include:
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High elongation at break (>350%)
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Excellent tear and abrasion resistance
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Good elastic recovery after deformation
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Stable SLS processing behavior
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Smooth surface finish
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Suitable for functional, production-ready parts
4. What applications are best suited for TPU 90A SLS powder?
TPU 90A powder is ideal for:
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Seals, gaskets, and O-rings
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Flexible housings and protective covers
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Shock-absorbing components
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Wearables and footwear parts
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Automotive flexible components
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Ducts, tubes, and bellows
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Consumer products requiring soft-touch features
These applications are widely used by manufacturers and R&D teams in Westmead NSW 2145 and across Australia.
5. Is TPU 90A powder suitable for end-use production?
Yes. TPU 90A powder is designed for functional and end-use SLS parts, not just prototyping. Its durability, flexibility, and resistance to wear make it suitable for short-run and series production.
6. What SLS printers are compatible with TPU 90A powder?
TPU 90A powder is compatible with most industrial SLS 3D printers that support flexible TPU materials, including systems with:
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Adjustable bed temperature control
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Stable laser energy control
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Powder handling and sieving systems
Always confirm parameter compatibility with your specific SLS machine.
7. What processing conditions are required for TPU 90A powder?
Typical SLS conditions include:
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Bed temperature around 90–120°C
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Controlled chamber environment
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Layer thickness around 0.10–0.15 mm
Stable temperature control is critical to achieving consistent mechanical performance.
8. Can TPU 90A powder be reused or refreshed?
Yes. TPU 90A powder can be partially reused when mixed with fresh powder.
Recommended practice:
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Sieve used powder before reuse
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Maintain an appropriate refresh ratio
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Avoid overheating during powder handling
This helps maintain part quality and consistency.
9. Is TPU 90A powder resistant to chemicals and oils?
TPU 90A shows good resistance to:
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Oils and greases
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Fuels
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Mild chemicals
For aggressive solvents or extreme chemical exposure, material testing is recommended.
10. How flexible are parts printed with TPU 90A powder?
Parts printed with TPU 90A powder are:
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Highly elastic
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Capable of repeated bending and compression
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Resistant to cracking and tearing
Flexibility can be adjusted through part design, wall thickness, and lattice structures.
11. Is TPU 90A powder suitable for medical applications?
TPU 90A powder is suitable for:
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Medical device housings
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Wearable medical components
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Non-implantable medical parts
It is not intended for permanent implants unless certified for that use.
12. What surface finish can be expected from TPU 90A SLS parts?
TPU 90A SLS parts typically have:
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A fine, slightly matte surface
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Uniform texture
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Good detail resolution
Post-processing such as tumbling or coating can further improve surface finish.
13. How should TPU 90A powder be stored?
Store TPU 90A powder:
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In sealed, moisture-protected containers
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In a cool, dry environment
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Away from direct heat and sunlight
Proper storage is essential in humid climates like parts of Australia.
14. Is TPU 90A powder safe to handle?
Yes, but standard powder-handling precautions apply:
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Use dust masks or respirators
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Wear gloves and protective eyewear
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Ensure good ventilation
Always follow workplace safety guidelines.
15. Where can I buy TPU 90A powder in Westmead NSW 2145, Australia?
TPU 90A powder is available through specialised additive manufacturing material suppliers servicing Westmead NSW 2145. Local supply ensures technical support, fast delivery, and compatibility with Australian industrial standards.





